We respond to industry needs by designing innovative automotive solutions. We rigorously test the durability and performance of our products and increase efficiency through smart manufacturing processes. While customizing our production with special tool and mold engineering services, we continuously optimize our lines with a focus on efficiency.
Build-to-Print Production
Full Service Supplier (FSS)
Reverse Engineering
Prototyping
We offer our customers a comprehensive service throughout the product development process. From concept design of assemblies to individual components, from prototypes to full series production design, we ensure the product meets our customers' high expectations, validated with all current simulation methods.
During the design phase,
AVAILABLE DESIGN AND VALIDATION SOFTWARE
we use software like these.
We perform static, dynamic, explicit (crash), implicit, and non-linear simulations. Calculations are carried out for different ambient temperatures, including fatigue analyses. We use ANSYS software for Finite Element Analysis (FEA) calculations. For plastic injection molding simulations, we utilize Autodesk Moldflow, an advanced simulation tool. All these computations are supported by a powerful computing server.
We carefully produce all prototypes in-house, ranging from metal-formed parts to injection-molded polymer components or machined parts. Heat treatment of steel components and surface painting processes are integral parts of our workflow.
Most tests are conducted in our own laboratories, equipped with specialized test equipment as well as Weisstechnik climatic chambers, Q-FOG corrosion chambers, and tensile testing machines.
Challenge
The existing solution consists of a separate lock and actuator, taking up space as two independent products on the 5th door, weighing a total of 2000 g.
Solution
Brano succeeded in combining both components while maintaining the same functionality.
Customer Benefit
As a result, a more compact, cost-effective, and lighter product was achieved with the same functionality and a reduced carbon footprint.
